Ukrainian Wet Concrete Batching Plant Factory Direct Sale

Ukrainian Wet Concrete Batching Plant Factory Direct Sale: Engineered for Efficiency, Delivered for Value

1. PAIN-POINT DRIVEN OPENING

Are rising operational costs eroding your ready-mix margins?
Is inconsistent batching accuracy leading to material waste and customer complaints?
Are extended maintenance downtimes reducing plant availability by 15–20% annually?
Are import markups and third-party distributor fees inflating equipment acquisition costs by up to 30%?
Are outdated control systems limiting integration with modern fleet and dispatch software?

If your operation faces these challenges, you’re not alone. Many commercial producers struggle with legacy batching infrastructure, inefficient supply chains, and hidden lifecycle costs. But what if you could source high-performance wet batching systems directly from a proven Ukrainian manufacturing base—without intermediaries, without inflated pricing, and with full technical transparency?

The Ukrainian Wet Concrete Batching Plant Factory Direct Sale model offers a path to lower TCO (Total Cost of Ownership), improved uptime, and tighter production control—starting from initial procurement.

2. PRODUCT OVERVIEW

The Ukrainian Wet Concrete Batching Plant Factory Direct Sale delivers fully integrated wet-mix concrete batching systems designed for continuous, high-volume production in ready-mix, precast, and infrastructure applications. These plants are engineered for precise aggregate, cement, water, and admixture proportioning in a centralized mixer environment.

Operational Workflow:

1. Material Infeed: Aggregates are loaded via conveyor or skip hoist into calibrated storage bins.
2. Weighing & Proportioning: Load cells and automated gates ensure ±1% accuracy in batch composition.
3. Mixing Phase: Twin-shaft planetary mixer ensures homogenous output in 30–45 seconds per batch.
4. Discharge & Transport: Mixed concrete is discharged directly into transit mixers or silo trucks.
5. Control Execution: PLC-based system with HMI interface enables real-time monitoring and batch logging.

Application Scope:

• Ready-mix concrete production (urban and remote sites)
• Highway and bridge construction projects
• Industrial foundation pours
• Municipal infrastructure programs

Limitations:

• Not suitable for dry-batch applications requiring on-truck mixing initiation
• Requires stable 380V/50Hz power supply
• Site preparation (foundation, access roads) must be completed prior to installation

3. CORE FEATURES

High-Precision Weighing System

| Technical Basis: Dual-range load cells with digital signal conditioning
| Operational Benefit: Achieves ±1% accuracy across full batching range (20–180 m³/h)
| ROI Impact: Reduces cement overuse by up to 4%, saving $18,000/year at 100 m³/day output

Twin-Shaft Planetary Mixer

| Technical Basis: Asymmetric rotor design with variable-speed drive (20–45 rpm)
| Operational Benefit: Ensures complete homogenization of fiber-reinforced or high-slump mixes
| ROI Impact: Cuts mixing cycle time by 18%, increasing hourly output by 12–15 batches

Modular Steel Frame Construction

| Technical Basis: Prefabricated galvanized structural sections with bolted assembly
| Operational Benefit: Enables installation in under 72 hours; facilitates relocation
| ROI Impact: Reduces commissioning downtime by 60% compared to welded-site builds

PLC Automation with Batch Tracking

| Technical Basis: Siemens S7-1200 controller with Ethernet/IP connectivity
| Operational Benefit: Enables remote diagnostics, recipe storage (up to 200 mix designs), and compliance reporting
| ROI Impact: Lowers labor cost per batch by 9% through reduced operator intervention

Dust Suppression & Cement Silo Integration

| Technical Basis: Pneumatic cement transfer with reverse-pulse bag filter (99.5% capture rate)
| Operational Benefit: Maintains OSHA-compliant air quality; prevents material bridging
| ROI Impact: Reduces lost material and filter maintenance costs by $6,200/year

Energy-Efficient Drive System

| Technical Basis: IE3 motors paired with VFDs on conveyor and mixer drives
| Operational Benefit: Matches power draw to load demand; reduces peak demand charges
| ROI Impact: Cuts energy consumption by 14% vs. fixed-speed equivalents

Corrosion-Resistant Coatings (Optional)

| Technical Basis: Epoxy-polyamide coating (ISO 12944 Class C4) on critical components
| Operational Benefit: Extends service life in humid or coastal environments by up to 7 years
| ROI Impact: Delays major refurbishment cycle; improves resale value

4. COMPETITIVE ADVANTAGES

5. TECHNICAL SPECIFICATIONS

• Batching Capacity: Available in HZS60 (60 m³/h), HZS90 (90 m³/h), HZS120 (120 m³/h), HZS180 (180 m³/h)
• Mixer Type: Twin-shaft planetary mixer; effective volume options from 1.5 m³ to 3.0 m³
• Weighing Accuracy: Aggregates ±1%, Cement ±1%, Water ±1%, Admixtures ±1%
• Power Requirements:
  • HZS60/90: Three-phase AC, 380V/50Hz, Total Load ≤95 kW
  • HZS120/180: Three-phase AC, 380V/50Hz, Total Load ≤165 kW
• Material Specifications:
  • Structural Frame: S355JR steel with hot-dip galvanization
  • Liners & Wear Plates: Hardox® wear-resistant steel in high-abrasion zones
  • Electrical Enclosures: IP65-rated cabinets with surge protection
• Physical Dimensions:
  • HZS60 Unit Footprint: Approx. L=32m × W=9m × H=18m
  • Transport Configuration Available via ISO flat-rack containers
• Environmental Operating Range:
  • Temperature Range: –25°C to +45°C
  • Humidity Tolerance Up To RH=95%, non-condensing

6. APPLICATION SCENARIOS

Highway Infrastructure Project in Eastern Europe | Challenge:

A state-contracted contractor faced delays due to unreliable mobile batching units delivering inconsistent slump values across a $47M road expansion project.

Solution:

Deployed a factory-direct Ukrainian HZS90 wet batching plant within two weeks at the site perimeter; integrated GPS dispatch system for fleet coordination.

Results:

Achieved consistent slump control within ±½ inch tolerance; increased daily pour capacity from 38 batches/day to an average of five batches per hour during peak shifts—completing the pour phase three weeks ahead of schedule. Cement waste reduced by $9/km versus previous method.

Ready-Mix Producer Scaling Output in Central Asia | Challenge:

A mid-sized producer needed to double output capacity without expanding labor headcount or sacrificing mix consistency.

Solution:

Installed two Ukrainian-sourced HZS60 units under factory direct sale agreement; implemented centralized control room managing both lines.

Results:

Increased monthly production from 4,876 m³ to 9,347 m³ within four months; maintained operator staffing at six personnel across both plants; achieved OSHA compliance through integrated dust capture system.

Municipal Sewer Upgrade Program in Ukraine | Challenge:

Local government required rapid deployment of durable batching infrastructure near active residential zones—without noise or dust violations.

Solution:

Selected Ukrainian-built HZS75 plant with optional low-noise enclosures and pulse-jet filtration system delivered directly from Kharkiv-based manufacturer.

Results:

Operated within municipal noise limits (<78 dB at operator station); passed all environmental inspections over six-month project duration; total delivered cost was $89K less than equivalent EU-branded alternative after duties.

7. COMMERCIAL CONSIDERATIONS

Equipment Pricing Tiers (Factory Direct FOB Ukraine):

• HZS60 Model – From €98,500
• HZS90 Model – From €147,200
• HZS120 Model – From €236,800
• HZS180 Model – From €379,600

(Pricing excludes shipping but includes full technical documentation package)

Optional Features & Upgrades ($USD):

• Remote Monitoring Package (+$4,85O): Real-time cloud dashboard via LTE module
• Winterization Kit (+$3,2OO): Heated water lines + enclosure insulation (-3O°C rated)
• Mobile Chassis Option (+$7,OOP): Trailer-mounted configuration for job-site mobility
• Calibration Certificate Package (+$I,Ioo): ISO-compliant third-party verification

Service Packages Available Post-Purchase:

• Basic Warranty – Standard two-year coverage on structural components and mixer gearbox
• Extended Service Plan – $I,Ooo/year covers preventive maintenance visits twice annually
• On-Demand Remote Support – $IIO/hour technical troubleshooting via secure PLC connection

Financing Options Through Partner Banks in EU & Turkey
Up to €I million financing available at competitive rates for qualified buyers; typical terms include:

• Down Payment Required – I%-I%
• Loan Tenure – I-I years amortized
  Documentation processed within I business days upon equipment order confirmation.

FAQ

Q: Can the Ukrainian Wet Concrete Batching Plant Factory Direct Sale models integrate with existing dispatch software used in North America?
A: Yes—plants are equipped with OPC-UA compliant communication protocols that support integration with common platforms including Command Alkon COMMANDbatch™ and GCP Applied Technologies’ SiteLink®.

Q: What is the typical lead time from order placement to shipment?
A: For standard configurations without custom modifications—six weeks after deposit receipt under current production schedules as of Q4 I.. Custom builds may require additional three weeks depending on scope.

Q: Are spare parts readily available outside Ukraine given current logistics conditions?
A:

Yes—critical wear parts including mixer blades (~$I each), liners (~$, each), load cells (~$, each), seals (~$, each)—are stocked through authorized regional distributors in Poland, Romania,.and Turkey as part of contingency planning initiated post-I..

Q:

How does factory-direct pricing compare against importing equivalent-capacity European-made plants?

A:

Field analysis across five recent tenders shows average savings between I%-I%. The elimination of distributor markup accounts for ~I%-I%, while lower VAT treatment on intra-regional exports contributes remainder.

Q:

Is onsite commissioning support available during startup?

A:

Yes—a two-day commissioning visit is included standard under all purchases above €IOK value covering mechanical checks calibration validation electrical safety testing Operator training conducted during this period covers routine operations troubleshooting shutdown procedures..

Q:

Can these plants handle sulfate-resistant cement or fly ash blends?

A:

Yes—all models support multi-bin configurations accommodating up to four supplementary cementitious materials bins when specified at time of order Maximum replacement ratio tested up to I%.

Q:

What documentation accompanies each Ukrainian Wet Concrete Batching Plant Factory Direct Sale unit?

A:

Each shipment includes CE Declaration of Conformity full electrical schematics hydraulic diagrams PLC ladder logic backup user manuals bilingual English-Ukrainian safety compliance certificates ISO welding certifications where applicable batch test reports upon request